Senior Mechanical Engineer

Job Description

We are seeking a highly skilled and experienced Senior Mechanical Engineer to join our development team. In this role, you will lead the design, development, and optimization of mechanical systems and components for medical devices. You will work cross-functionally with R&D, Quality, Regulatory, Product Management, and Manufacturing teams to ensure products meet clinical needs, regulatory requirements, and commercial objectives.

Responsibilities

• Lead the mechanical design and development of medical devices, from concept through commercialization.
• Create 3D CAD models, detailed drawings, tolerance analyses, and design documentation in accordance with industry and FDA QSR requirements.
• Select appropriate materials and manufacturing processes, such as injection molding, machining, extrusion, and 3D printing.
• Collaborate with cross-functional teams to integrate mechanical, electrical, and software subsystems.
• Develop and execute design verification and validation testing, including mechanical performance, biocompatibility, EN60601 safety, and reliability testing.
• Drive risk management activities, including FMEA and fault-tree analysis, ensuring compliance with regulatory and quality standards.
• Support design transfer to manufacturing, including supplier qualification, process development, and sustaining engineering.
• Work with and manage outside vendors.

Essential Skills

• Bachelor’s or Master’s degree in Mechanical Engineering or related field.
• 7+ years of experience in mechanical design, with at least 3+ years in medical device development.
• Proficiency with SolidWorks CAD software.
• Strong knowledge of DFM/DFA principles, prototyping methods, and manufacturing processes.
• Experience working within regulated environments, such as FDA, IEC, and ISO.
• Demonstrated track record of taking products from concept through design transfer and commercialization.
• Excellent problem-solving, communication, and project leadership skills.
• Hands-on prototyping, testing, and lab experience.

This is a Contract to Hire position based out of Saint Paul, MN.

The pay range for this position is $45.00 - $65.00/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision • Critical Illness, Accident, and Hospital • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available • Life Insurance (Voluntary Life & AD&D for the employee and dependents) • Short and long-term disability • Health Spending Account (HSA) • Transportation benefits • Employee Assistance Program • Time Off/Leave (PTO, Vacation or Sick Leave)

This is a fully onsite position in Saint Paul,MN.

This position is anticipated to close on Dec 19, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.