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Senior Process Engineer

Merck & Co., Inc

Posted Friday, June 13, 2025

Posting ID: MERCUSR353322ENUS

West Point, PA
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Job Description

The Barrier Operations Technical Operations team is seeking a highly motivated individual to provide technical and engineering support as Senior Specialist process engineer. Areas within scope of Barrier Operations include multi-product liquid vaccine formulation (closed processing), aseptic vial filling, and aseptic syringe filling. The successful candidate will have the opportunity to apply his or her enthusiasm and technical skills as a member of a multidisciplinary team supporting the operation and improvement of a vaccine manufacturing facility with a focus on process engineering.

Responsibilities may include:
  • Serves as the subject matter expert (SME) for a liquid vaccine manufacturing process within Barrier Operations
  • Monitors process and equipment performance, and partners with maintenance/operation's/ reliability engineering to proactively identify and implement process improvements
  • Provides assessment of impact for proposed changes to manufacturing steps or equipment
  • Supports or leads projects to improve the performance of our processes, including investigation Corrective/Preventative Actions (CAPAs), projects aimed at improving Right-First-Time performance or preventing/reducing deviations, and value capture projects that seek to improve yield/efficiency, reduce cost, or lower our processing cycle times
  • Collaborates effectively with the area, operators/mechanics, support groups, Quality, planning, project teams, and external component and equipment vendors
  • Provides direct shopfloor support or mentors others in response to shop floor events and process upsets, including input to deviation management and product leads
  • Support of regulator inspections and compliance driven actions
  • Leads technical discussions, and maintains technical process documentation
  • Authors, updates, and/or reviews and approves technical and manufacturing documents necessary for engineering studies, protocols, and change control
  • Supports team safety, environmental, and compliance objective
  • Supports, executes, and/or leads continuous improvement projects that increase compliance, simplify/standardize and/or gain efficiencies.
  • Manages project and investigation timelines to ensure key compliance and customer due dates are met; escalates any potential delays and develop remediation plans when possible.
Minimum Education Requirement and Experience:
  • Bachelor of Science (B.S.) degree in Engineering or Science field (i.e. chemical engineering, biochemical engineering, mechanical engineering, biological system engineering) with five (5) years of experience in a GMP functional area or support, such as, Operations, Technical Operations, Engineering, and/or Maintenance.
Required Experience and Skills:
  • Strong verbal and written communication skills; interpersonal and team skills; and collaborative skills
  • Demonstrated ability to proactively identify and implement process improvements
  • Excellent troubleshooting and problem-solving skills
  • Demonstrated technical, analytical, and organization skills
  • Experience in supporting vaccine manufacturing or sterile processing
  • Hands-on technical services experience in supporting formulation and filling, including manufacturing-scale filling isolators and closed system processing
Preferred Experience and Skills:
  • Aseptic filling experience, specifically vial filling or syringe filling line
  • Change control author or approver
  • Project management experience
  • Regulatory inspection experience
  • Strong leadership skills
Current Employees apply HERE

Current Contingent Workers apply HERE

US and Puerto Rico Residents Only:

Our company is committed to inclusion, ensuring that candidates can engage in a hiring process that exhibits their true capabilities. Please click here if you need an accommodation during the application or hiring process.

As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics. As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities. For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit:

EEOC Know Your Rights

EEOC GINA Supplement

We are proud to be a company that embraces the value of bringing together, talented, and committed people with diverse experiences, perspectives, skills and backgrounds. The fastest way to breakthrough innovation is when people with diverse ideas, broad experiences, backgrounds, and skills come together in an inclusive environment. We encourage our colleagues to respectfully challenge one another's thinking and approach problems collectively.

Learn more about your rights, including under California, Colorado and other US State Acts

U.S. Hybrid Work Model

Effective September 5, 2023, employees in office-based positions in the U.S. will be working a Hybrid work consisting of three total days on-site per week, Monday - Thursday, although the specific days may vary by site or organization, with Friday designated as a remote-working day, unless business critical tasks require an on-site presence.This Hybrid work model does not apply to, and daily in-person attendance is required for, field-based positions; facility-based, manufacturing-based, or research-based positions where the work to be performed is located at a Company site; positions covered by a collective-bargaining agreement (unless the agreement provides for hybrid work); or any other position for which the Company has determined the job requirements cannot be reasonably met working remotely. Please note, this Hybrid work model guidance also does not apply to roles that have been designated as remote".

The salary range for this role is
$114,700.00 - $180,500.00

This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee's position within the salary range will be based on several factors including, but not limited to relevant education, qualifications, certifications, experience, skills, geographic location, government requirements, and business or organizational needs.

The successful candidate will be eligible for annual bonus and long-term incentive, if applicable.

We offer a comprehensive package of benefits. Available benefits include medical, dental, vision healthcare and other insurance benefits (for employee and family), retirement benefits, including 401(k), paid holidays, vacation, and compassionate and sick days. More information about benefits is available at https://jobs.merck.com/us/en/compensation-and-benefits .

You can apply for this role through https://jobs.merck.com/us/en (or via the Workday Jobs Hub if you are a current employee). The application deadline for this position is stated on this posting.

San Francisco Residents Only: We will consider qualified applicants with arrest and conviction records for employment in compliance with the San Francisco Fair Chance Ordinance

Los Angeles Residents Only: We will consider for employment all qualified applicants, including those with criminal histories, in a manner consistent with the requirements of applicable state and local laws, including the City of Los Angeles' Fair Chance Initiative for Hiring Ordinance

Search Firm Representatives Please Read Carefully
Merck & Co., Inc., Rahway, NJ, USA, also known as Merck Sharp & Dohme LLC, Rahway, NJ, USA, does not accept unsolicited assistance from search firms for employment opportunities. All CVs / resumes submitted by search firms to any employee at our company without a valid written search agreement in place for this position will be deemed the sole property of our company. No fee will be paid in the event a candidate is hired by our company as a result of an agency referral where no pre-existing agreement is in place. Where agency agreements are in place, introductions are position specific. Please, no phone calls or emails.

Employee Status:
Regular

Relocation:
Domestic

VISA Sponsorship:
No

Travel Requirements:
10%

Flexible Work Arrangements:
Not Applicable

Shift:
1st - Day

Valid Driving License:
No

Hazardous Material(s):
n/a

Required Skills:
Adaptability, Adaptability, Biological Engineering, Biological System, Biomedical Engineering, Change Control Processes, Cost Reduction, Customer-Oriented, Deviation Management, Electromechanical Engineering, Engineering Standards, GMP Compliance, Good Manufacturing Practices (GMP), Maintenance Engineering, Manufacturing Processes, Manufacturing Process Improvements, Manufacturing Process Validation, Mechanical Engineering, Mechatronics, Process Engineering, Process Optimization, Regulatory Compliance, Root Cause Analysis (RCA), Strategic Thinking, Teamwork {+ 2 more}

Preferred Skills:

Job Posting End Date:
06/24/2025
*A job posting is effective until 11:59:59PM on the day BEFORE the listed job posting end date. Please ensure you apply to a job posting no later than the day BEFORE the job posting end date.

Requisition ID:R353322
The company is an equal opportunity employer and will consider all applications without regards to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.
On-Site
Planning
Regulatory Compliance
Operations
Leadership
Teamwork
Management
Writing
Self-Motivation
Change Control
Root Cause Analysis
Enthusiasm
Investigation
Innovation
Continuous Improvement Process
Research
Reliability Engineering
Mechanical Engineering
Manufacturing Processes
Problem Solving
Troubleshooting (Problem Solving)
Telecommuting
Technical Services
Corrective And Preventive Action (CAPA)
Contingent Workforce
Good Manufacturing Practices
Telephone Skills
Cost Reduction
Process Optimization
Engineering Support
Process Engineering
Chemical Engineering
Mechanics
Strategic Thinking
Adaptability
Aseptic Processing
Compassion
Biomedical Engineering
Biological Engineering
Mechatronics
Electromechanical Engineering
Deviation Management
Biological Systems
Biochemical Engineering

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